Bulletin 029 · recycled pallets

Recycled plastic pallet manufacturers: what to compare

Last reviewed Nov 12, 20267 stages
The short answer

Recycled plastic pallet manufacturers mould pallets from regrind, with or without virgin resin. Compare them on content, documentation, rating and take-back.

We do not make pallets. We help find the right maker.

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Five questions and a photo. We say what we think happens next once the pallets have been seen.

RetiredGroundSortedRemoulded
A pallet is shredded and ground to flake, sorted by resin and colour, and moulded into a pallet again.

Greystone Logistics

A manufacturer of recycled-plastic pallets. It sources part of its feedstock from damaged plastic pallets through a buy-back programme and also buys post-industrial plastic. It reported a monthly capacity of 225,000 pallets.

Cabka

Cabka and Renewi developed Eco CP3 from 100 percent recycled polyethylene, using recycled material of at least 95 percent polymer purity from Renewi’s Eindhoven sorting plant. It is rated for at least 25 reuse cycles and can be recycled again.

Rehrig Pacific

Offers pallets with recycled content of up to 90 percent in black on a standard-duty nestable, and a buyback programme. It says its reusable products are designed to be recyclable at end of life.

What to compare

Recycled percentage, post-industrial or post-consumer, rating and take-back. Also colour: black carries more recycled content than colours.

How to read a maker’s claim

A maker may say recycled content, recyclable, or made from recycled plastic. Each means something different. Ask for the percentage, the source of the resin and the documents behind them.

Questions to ask a maker

What is the blend? What is the rating? Is there a take-back programme? What is the lead time? We state none of those for any maker here.

Takes-backs and closed loops

Some makers take back their own pallets at end of life, grind them and make new ones. That is the cleanest loop, if the maker really does it.

Makers in the public record

MakerRecycled contentTake-back
Greystone LogisticsUses damaged pallets as feedstockBuy-back programme
Cabka and Renewi100% recycled polyethylene (Eco CP3)Can be recycled again
Rehrig PacificUp to 90% in black on one modelBuyback programme

What the sources say

  • rehrigpacific.comRehrig Pacific offers the standard-duty nestable with recycled content of up to 90 percent in black, and describes it as 100 percent recyclable.
  • rehrigpacific.comRehrig Pacific's rackable pallet has a two-piece snap-lock design for quick repair and options for FDA-approved colours, RFID and up to 15 percent black recycled content.
  • rehrigpacific.comRehrig Pacific's 40 x 48 standard-duty nestable pallet weighs 26.5 lb with a static rating of 10,000 lb and dynamic 3,000 lb.
  • rehrigpacific.comRehrig Pacific's 40 x 48 rackable pallet weighs 44.2 lb with a dynamic rating of 4,000 lb, static 10,000 lb and edge rack 2,000 lb.
  • nelsoncompany.comFor products touching the pallet directly, stricter federal requirements may call for non-blended virgin HDPE; recycled pallets often meet general FDA needs.
  • rehrigpacific.comRehrig Pacific's 40 x 48 heavy-duty nestable pallet is 48.25 x 40.25 x 6.5 in, weighs 28.5 lb, is rated 10,000 lb static and 3,500 lb dynamic, has a 2.55 in nest increment and 1,200 units per 53 ft trailer; the page lists no racking rating.
  • nelsoncompany.comFreezing can make some pallet materials brittle and reduce performance.
  • rehrigpacific.comRehrig Pacific's heavy-duty nestable can be made with post-consumer or post-industrial recycled material, up to 30 percent in black and up to 10 percent in colour, and is RFID compatible.
  • nelsoncompany.com48 x 48 plastic pallets hold four 55-gallon drums without overhang; 48 x 45 matches North American auto parts bulk containers.
  • rehrigpacific.comRehrig Pacific's 40 x 48 rackable pallet is high-pressure injection molded co-polymer polypropylene, with 540 per 53 ft trailer.
  • cabka.comCabka says plastic export pallets are exempt from ISPM-15 treatment, that there is no single export size, and that its nestable export designs include extra-lightweight and air-freight versions.
  • eponline.comIn December 2011 a Los Angeles County Sheriff task force recovered over $250,000 of illegally obtained plastic pallets, including iGPS pallets, from a plastic recycler.
  • palletenterprise.comCalifornia AB 1760 (2022) lets recyclers take possession of stray proprietary pallets if the owner cannot be identified or fails to retrieve them in time, with a 35-day period before they can be declared abandoned.
  • nelsoncompany.comAdvanced composite material pallets are 100 percent recycled polyolefins, cheaper with a shorter life, and suit export where the pallet is not returned.

Terms on this page

Regrind
Plastic ground from used or scrap parts into flakes for moulding again.
Virgin resin
New, unblended resin that has not been through a product before.
Post-industrial
Scrap from manufacturing and business use, as opposed to material recovered from households.
HDPE
High-density polyethylene, resin code 2. The most common resin in plastic pallets; tough and moisture resistant.
Reuse cycle
One trip out with a load and back again. Some pallets are rated for a number of them.
Multi-trip pallet
A pallet designed to be returned and reused many times.
Recycled-content pallet
A pallet moulded partly or wholly from post-industrial or post-consumer resin.
Nestable
Empty pallets stack inside one another, cutting empty storage space by up to 75 percent.
Post-consumer
Material recovered after a product has been used, then sorted and reprocessed.
Closed loop
Pallets that travel between known sites and come back, so they are never lost to a downstream user.

Questions people ask

Which maker is best?

That depends on size, rating and use. We do not rank them.

Can you introduce me?

Ask in the form. We say what we know.

Do makers take back old pallets?

Some run buyback programmes. Ask.

Which maker is best?

We make no ranking. The comparison table shows what each maker publishes.

Can you get me a quote?

Send the request. We ask the makers for documentation and say what we find.

Sources, reviewed Nov 12, 2026: Resource Recycling, Greystone Logistics; Material District, Eco CP3 pallet; Rehrig Pacific, sustainability.

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