Index ยท industries

Plastic pallet recycling for the industries that fill the yard

Last reviewed Nov 12, 20265 stages
The short answer

Different industries leave behind different plastic pallets. A bakery distribution site, a cold store and an auto parts plant do not retire the same pallet for the same reason, and the load description changes with them.

RetiredGroundSortedRemoulded
A pallet is shredded and ground to flake, sorted by resin and colour, and moulded into a pallet again.
13industry pages
1,901,976warehousing and storage jobs
197,881establishments across the thirteen

How the industries were chosen

The thirteen are those in the market dossier with Bureau of Labor Statistics counts that make sense as pallet users: storage, food, drink, vehicles, chemicals, plastics and medicines. Each page quotes the 2025 national job count.

What each page says

What the industry uses its pallets for, why they break or retire, and what a load from it needs to describe. The pages are patterns, not promises. We make no claim about any one site.

Where to start

Start with the industry that matches the loading dock. A cold store and a dry warehouse both count as storage, but their pallets age differently.

What the job counts do and do not show

The Bureau of Labor Statistics counts people at private employers by industry code. The count says where an industry is large. It does not say how many pallets a site holds, how old they are or what they are made of.

Why pallet reasons differ

A bakery loses pallets to sticky residue. A cold store loses them to wash cycles and impacts at low temperatures. A chemical plant keeps drums on them and worries about spills. The reasons shape what the pile looks like.

Pallet-using industries by US jobs

IndustryUS jobs, 2025EstablishmentsNAICS
Warehousing and storage1,901,97623,345493
Food manufacturing1,775,00842,763311
Chemical manufacturing892,42625,801325
Grocery and related product wholesale829,36449,9334244
Plastics product manufacturing575,00612,3443261
Meat and poultry processing556,6474,6893116
Motor vehicle parts manufacturing521,2126,4143363
Pharmaceutical and medicine manufacturing350,8867,7863254
Beverage manufacturing316,93816,3163121
Motor vehicle manufacturing288,6339343361
Fruit and vegetable preserving173,8442,9363114
Dairy product manufacturing168,2222,8093115
Refrigerated warehousing73,1361,81149312
BLS QCEW, 2025, private employers.

What the sources say

  • en.wikipedia.orgAbout 500 million pallets are made each year as of 2020, with about 2 billion in use in the US.
  • nelsoncompany.com48 x 48 plastic pallets hold four 55-gallon drums without overhang; 48 x 45 matches North American auto parts bulk containers.
  • nelsoncompany.comNelson Company defines dynamic capacity as the load a pallet carries in motion, always below static; static as the load at rest and the bottom pallet's limit in a stack; racking as the load across an open rack span, often the lowest and given only for pallets designed for it.
  • nelsoncompany.comThat Nelson model is under 5 in tall, which the page says suits air freight, and works with automation and most roller conveyors.
  • blog.containerexchanger.comThe 800 x 1200 mm Euro footprint is the second most popular plastic pallet size worldwide.
  • nelsoncompany.comAdvanced composite material pallets are 100 percent recycled polyolefins, cheaper with a shorter life, and suit export where the pallet is not returned.
  • iccsafe.orgThe International Fire Code permits pallets listed and labeled under FM 4996 or UL 2335 to be treated as wood pallets for sprinkler design.
  • nelsoncompany.comPallet capacities are issued by the manufacturer from calculation and lab or field tests, and assume an evenly distributed load.
  • iccsafe.orgAn ICC article says unlisted plastic pallets may require raising the commodity hazard class by two classes, and gives an example needing about 55 percent more sprinkler water.
  • cabka.comCabka says plastic export pallets are exempt from ISPM-15 treatment, that there is no single export size, and that its nestable export designs include extra-lightweight and air-freight versions.
  • nelsoncompany.comThat used pallet is listed as pharma and food safe but not approved for direct food contact, in colours that vary.
  • nelsoncompany.comA Nelson 48 x 40 x 4.8 in nestable, stackable, rackable polypropylene pallet weighs 18.0 lb with ratings of 10,500 lb static, 3,100 lb dynamic and 2,700 lb racking, and is listed as ISPM 15 exempt.
  • rehrigpacific.comRehrig Pacific's 40 x 48 heavy-duty nestable pallet is 48.25 x 40.25 x 6.5 in, weighs 28.5 lb, is rated 10,000 lb static and 3,500 lb dynamic, has a 2.55 in nest increment and 1,200 units per 53 ft trailer; the page lists no racking rating.
  • en.wikipedia.orgPlastic pallets are often described as lasting 100 trips or more, and can cost roughly 10 times as much as hardwood pallets.

Terms on this page

Food contact
A material that touches food directly. Recycled content in food-contact use is held to rules a pallet deck usually is not.

Questions people ask

Which industry has the most plastic pallets?

The data counts jobs, not pallets. Warehousing and storage has the most jobs of the thirteen.

Is food-contact a concern?

It can be. The guide on food contact says what a recycled pallet can and cannot claim.

My industry is not listed.

Send the load anyway. The five questions are the same.

Where are the pallet totals for each industry?

There are none. No source gives pallet counts by industry, so the pages give jobs and say what the pallets are used for.

Can I use the figures in my own report?

They come from public sources listed on each page. Quote the source and its date, not us.

Got a load like this?

Five questions and a photo. We say what we think happens next once the pallets have been seen.

Sources, reviewed Nov 12, 2026: BLS Quarterly Census of Employment and Wages.

Cracked, retired or mixed?

Send a load