Bulletin 007 · recycling

Scrap plastic pallets: how a load is sorted for grinding

Last reviewed Nov 12, 20266 stages
The short answer

A scrap plastic pallet load is sorted into bins before it is ground: HDPE, PP, by colour, with pool-marked pallets set apart. The sort decides what the regrind can be used for.

The word scrap covers everything from a few cracked pallets to a trailer of mixed colours.

Got a load like this?

Five questions and a photo. We say what we think happens next once the pallets have been seen.

The loadBrokenregrindSoundreuseMixedblendPoolowner
Four bins. A load goes to the one that fits first and moves if the pallets say otherwise.

The bays

Think of a sorting bay with painted signs. One bay for HDPE. One for PP. One for mixed or unknown. One for marked pallets that have to be checked first. A load is worked through them in order.

The sort-your-load step on the home page and in the form copies that idea.

Colour inside the resin

After resin, colour. Black is the easy stream because it hides colour variation. Grey and blue are the next most common. A pile with a bit of everything makes a speckled regrind that fewer buyers want.

Contamination

Stickers, strapping, paint, grease and food residue all make regrind worse. A load that was used with chemicals or oil needs to say so, because some of it will not be accepted at all.

What a good scrap description looks like

Count, size, resin, colour, condition, marks, ZIP. Seven items. If you have four of them, send what you have.

Scrap that is almost not scrap

A pallet counted as scrap by the warehouse may be sound enough to sell. Look for the ones with no cracks, clean decks and a common footprint before the pile is called scrap. Those go to the retired stock bay.

How many bays you need

At minimum three: marked, unmarked reusable and unmarked scrap. Resin and colour then split the last one. If you cannot hold three bays, photograph the three kinds apart and describe them as separate lines.

Sorting bins for scrap loads

BinWhat goes inNext
HDPE, blackBlack or dark pallets coded 2Grind to single-colour regrind
HDPE, colourBlue, grey, red and other coloursGrind, sorted by colour
PPStiff pallets coded 5, often rackableGrind apart from HDPE
Mixed or unknownResin not clearRead the part, then re-sort
MarkedAnother owner’s name or RFIDOwnership check first

What the sources say

  • nelsoncompany.comNelson Company defines dynamic capacity as the load a pallet carries in motion, always below static; static as the load at rest and the bottom pallet's limit in a stack; racking as the load across an open rack span, often the lowest and given only for pallets designed for it.
  • nelsoncompany.comHDPE is the most common resin in plastic pallets; PP is more rigid and the page recommends it for unsupported racking.
  • nelsoncompany.comThat used pallet is listed as pharma and food safe but not approved for direct food contact, in colours that vary.
  • nelsoncompany.comA used Nelson 48 x 40 x 6.3 in HDPE one-piece pallet weighs 49 lb with 30,000 lb static, 5,000 lb dynamic and 2,200 lb racking ratings.
  • resource-recycling.comIn April 2017, HDPE HMW regrind from drums and IBCs was 24 to 27 cents per pound picked up in the US South (historical, not current).
  • en.wikipedia.orgHDPE has resin identification code 2, a density of 930 to 970 kg/m3, melts at 131.8 C and is hard to glue, so joints are usually welded.
  • nelsoncompany.comPallet capacities are issued by the manufacturer from calculation and lab or field tests, and assume an evenly distributed load.
  • rehrigpacific.comRehrig Pacific's 40 x 48 rackable pallet is high-pressure injection molded co-polymer polypropylene, with 540 per 53 ft trailer.
  • eponline.comIn December 2011 a Los Angeles County Sheriff task force recovered over $250,000 of illegally obtained plastic pallets, including iGPS pallets, from a plastic recycler.
  • palletenterprise.comCalifornia AB 1760 (2022) lets recyclers take possession of stray proprietary pallets if the owner cannot be identified or fails to retrieve them in time, with a 35-day period before they can be declared abandoned.
  • nelsoncompany.comFor products touching the pallet directly, stricter federal requirements may call for non-blended virgin HDPE; recycled pallets often meet general FDA needs.
  • rehrigpacific.comRehrig Pacific's rackable pallet has a two-piece snap-lock design for quick repair and options for FDA-approved colours, RFID and up to 15 percent black recycled content.
  • en.wikipedia.orgPlastic pallets weigh about 3 to 15 lb when light and up to 300 lb when heavy; a typical GMA wood pallet weighs about 37 lb.
  • rehrigpacific.comThat nestable has a 2.50 in nest increment and 1,260 units per 53 ft trailer.

Terms on this page

HDPE
High-density polyethylene, resin code 2. The most common resin in plastic pallets; tough and moisture resistant.
PP
Polypropylene. More rigid than HDPE and better with heat and harsh chemicals; used where rack stiffness matters.
Pooled pallet
A pallet owned by a rental pool and lent to users, who are expected to return it, not scrap it.
Pooling
Renting pallets from a company that owns, tracks and collects them instead of buying.
Ownership check
Our first step with any pallet that carries a name, logo, tag or colour that suggests another owner.
Regrind
Plastic ground from used or scrap parts into flakes for moulding again.
Trailer fill
How much of a trailer a load takes: a quarter, half or full. It sizes the freight job.
Contamination
Anything in a load that is not the target resin: labels, metal, dirt, wood, food residue or another plastic.
Deck
The flat surface that carries the load. A pallet may have a top deck, a bottom deck or both.
Footprint
The length and width of a pallet’s deck, for example 48 x 40 inches.
Runners
Bottom rails that touch the floor or rack and carry the load.
Rackable
Rated to sit on rack beams, with a stated racking load.
RFID tag
A small radio tag moulded or fixed into a pallet so that its owner can track it.
RFID
Radio tag moulded or fixed into a pallet so it can be tracked.

Questions people ask

What is the difference between scrap and retired pallets?

Scrap is damaged. Retired is sound pallets taken out of service, often a whole footprint at once. They go through different routes.

Can I send a load of mixed resin?

Yes. Say so. We separate HDPE and PP before anything is ground.

What if I do not know the resin?

Tick not sure and send a close-up of a runner or block.

What colour is best?

Single colour is easiest to place. Black is common and tolerant but hides what is inside it.

Can I send scrap that is wet or dirty?

Say so on the form. Moisture and dirt are contamination, and a load that has been outside for a season is described differently from one that was indoors.

Sources, reviewed Nov 12, 2026: Nelson Company, what material is used for plastic pallets; Wikipedia, resin identification code; Association of Plastic Recyclers.

Cracked, retired or mixed?

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