Bulletin 194 · styles

Recycling rackable plastic pallets: resin, ratings and the ownership check

Last reviewed Nov 12, 202610 stages
The short answer

Rackable plastic pallets are recycled like any HDPE or PP pallet: sorted, ground into regrind and moulded again. Built to sit on rack beams. Rack rating is the lowest of the three ratings.

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Five questions and a photo. We say what we think happens next once the pallets have been seen.

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The resin code in the pallet decides which stream it joins. Check the mark on the underside.

Rackable: what it is

Built to sit on rack beams. Rack rating is the lowest of the three ratings.

How it recycles

Rackables are often polypropylene, stiff and built to sit on beams. Rehrig’s example is high-pressure injection moulded. Keep them apart from HDPE, and say which resin you believe they are.

Sold as a pallet, or ground?

A rackable with its rack rating intact is worth keeping as a pallet. Cracked rackables lose the rating, so they are feedstock. Rack rating is the lowest of the three ratings.

Whose is it?

Rackables are the style pool operators like, so look for names and RFID.

What the rack rating means

A rackable pallet is supported at its edges on rack beams. The rating is for that condition, and it is the lowest of the three ratings a pallet carries.

Why cracks end the rating

A rack rating depends on stiffness along the span. A crack across the deck or a bent runner can make a pallet unsafe on a beam. Once that happens, the pallet is feedstock.

Resin and reinforcement

Some rackables are PP, some are HDPE with steel reinforcement in the deck. Steel must come out before shredding. Say if you know the pallet has it.

Questions for a seller or buyer

Is the rack rating on the plate? Is there steel in the deck? Has any pallet been on a beam while cracked? What resin is it? These are the four questions that decide whether it is a pallet or feedstock.

Retiring a rackable lot

Rackables leave when a warehouse changes racking or goes to a different automation line. The pallets are often sound, so test a few for flex before calling the whole lot scrap. A few good ones may sell while the rest are ground.

Photographing a rackable for a quote

Take a photograph of the underside, where the runners and any steel show, and one of the deck edge where it sits on a beam. Add the plate if there is one. A recycler reading those three pictures can tell whether the pallet is PP, HDPE or a reinforced model, which decides whether it goes to a plain grind or a separation step first. It also tells a buyer whether the pallet still has a rating worth paying for.

Rackable: example specs

SpecExample
Example weight (48x40)44.2 lb
Example static / dynamic / edge rack10,000 lb / 4,000 lb / 2,000 lb
MaterialCo-polymer polypropylene, high-pressure injection molded
Per 53 ft trailer540
Example models from public maker pages; check the model you hold.

What the sources say

  • rehrigpacific.comRehrig Pacific's 40 x 48 rackable pallet weighs 44.2 lb with a dynamic rating of 4,000 lb, static 10,000 lb and edge rack 2,000 lb.
  • nelsoncompany.comStatic capacity is the highest of the three ratings; racking is often the lowest; dynamic is always lower than static.
  • phsinc.comPHS lists 48 x 40 stackable plastic pallets with dynamic ratings of 2,500 to 5,000 lb and static ratings of 3,000 to 30,000 lb.
  • nelsoncompany.comA used Nelson 48 x 40 x 6.3 in HDPE one-piece pallet weighs 49 lb with 30,000 lb static, 5,000 lb dynamic and 2,200 lb racking ratings.
  • phsinc.comPHS Plastic lists 19 nestable 48 x 40 and other-footprint models with dynamic ratings from 1,102 to 3,500 lb and static ratings from 2,204 to 15,000 lb, so 'nestable' spans light export pallets to heavy-duty stackers.
  • en.wikipedia.orgAbout 500 million pallets are made each year as of 2020, with about 2 billion in use in the US.
  • nelsoncompany.comA Nelson 48 x 40 x 4.8 in nestable, stackable, rackable polypropylene pallet weighs 18.0 lb with ratings of 10,500 lb static, 3,100 lb dynamic and 2,700 lb racking, and is listed as ISPM 15 exempt.
  • en.wikipedia.orgHDPE has resin identification code 2, a density of 930 to 970 kg/m3, melts at 131.8 C and is hard to glue, so joints are usually welded.
  • rehrigpacific.comRehrig Pacific's rackable pallet has a two-piece snap-lock design for quick repair and options for FDA-approved colours, RFID and up to 15 percent black recycled content.
  • palletenterprise.comIn 2011 a Quebec court ruled that CHEP's identified blue pallets belong to CHEP and cannot be sold.
  • nelsoncompany.comOnly pallets designed for unsupported racking carry a racking rating.
  • rehrigpacific.comRehrig Pacific's 40 x 48 standard-duty nestable pallet weighs 26.5 lb with a static rating of 10,000 lb and dynamic 3,000 lb.
  • rehrigpacific.comRehrig Pacific's 40 x 48 rackable pallet is high-pressure injection molded co-polymer polypropylene, with 540 per 53 ft trailer.
  • rehrigpacific.comRehrig Pacific says its reusable products are designed to be recyclable at end of life and run a buyback program.

Questions people ask

Can rackable plastic pallets be recycled?

Yes. Rackables are often polypropylene, stiff and built to sit on beams.

When should I sell rackable pallets instead of recycling them?

A rackable with its rack rating intact is worth keeping as a pallet.

Could rackable pallets be marked as someone else’s?

Rackables are the style pool operators like, so look for names and RFID.

Can I use a damaged rackable on the floor?

That is a safety call for your own site. A damaged pallet should not go on a rack.

Do rackables get recycled differently?

The process is the same. The sort is stricter because of PP and steel.

Sources, reviewed Nov 12, 2026: rehrigpacific.com.

Cracked, retired or mixed?

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