Bulletin 182 · footprints

Recycling 48 x 48 plastic pallets: who retires them and how a load is sorted

Last reviewed Nov 12, 20269 stages
The short answer

A retired 48 x 48 in plastic pallet is sorted by resin, colour and condition, then reused or ground into regrind. It is a footprint with its own users and its own sorting questions.

Got a load like this?

Five questions and a photo. We say what we think happens next once the pallets have been seen.

48 in48 in
Deck plan drawn to scale, 48 by 48 in.
48 x 48inches
16.0sq ft of deck
+20%against a 48 x 40

What a 48 x 48 in pallet is

The drum pallet. A 48 x 48 holds four 55-gallon drums without overhang, which is why chemical and coatings plants use it. Nelson lists one stackable model, STK 207, with a dynamic rating of 4,000 lb and a static rating of 30,000 lb.

Who retires it

Chemical and coatings plants after a change of drum, and warehouses that stored drums for a customer who left. Retirements tend to come in lots of one model.

How the sort goes

Residue is the first question. A pallet that carried drums may have had a leak. Heavy-duty construction means more resin per pallet, so even a small stack is a lot of feedstock.

What a 48 x 48 in load needs to describe

Say what the drums held and whether the pallets have sumps. Then the count, the resin, the colour, any marks and the ZIP.

Size matters for the trailer. Deck area here is 16.0 sq ft, and 48 x 45 is next closest at 15.0 sq ft, so check you have not got the two mixed together.

Reading the measurements

The deck is 48 inches by 48 inches, which is 1219 by 1219 millimetres, 2,304 square inches or 1.486 square metres. The diagonal is 67.9 inches. In shape it is square, with a long side 1.00 times the short one.

If a pallet in the pile measures within an inch of 48 by 48 but not exactly, it may be a metric cousin. The table of every footprint shows which ones are close.

Edges and corners of the 48 x 48 deck

A 48 x 48 in deck has 192 inches of edge, and forks, beams and straps all land on it. When the corners are intact on a deck of 2,304 square inches the pallet may still sell. When they are broken the pallet is feedstock, and the photograph that shows it is the one of the damaged corner.

Describing a 48 x 48 lot

When you ask about 48 x 48 in pallets, give the count, the resin if known, the colour and the condition of the decks and runners. Say how the pallets are stored, loose or banded, because that decides how a truck is loaded. A photograph of the underside of one pallet shows the maker marks and any steel.

Where 48 x 48 piles turn up

Chemical and coatings plants, drum filling lines and warehouses that store drums for others. The pallets sit under racks, in bunded areas and along the walls of bays where drums are staged. A pile may smell of what it carried.

Spill history and photographs

Say whether any drum leaked on the pallets. Photograph any staining, any sump and any label that names a chemical. A recycler will not take a pallet it cannot place, and a straight account saves a visit.

48 x 48 in: the numbers

MeasureValue
Deck, inches48 x 48
Deck, millimetres1219 x 1219
Deck area16.0 sq ft
Against a 48 x 40+20.0% deck area
Typical useChemical and drums: holds four 55-gallon drums without overhang
Example (STK 207)Dynamic 4,000 lb, static 30,000 lb
Deck area is width times depth divided by 144. Specs from the sources below.

Every footprint against 48 x 48 in

FootprintDeck, inDeck area, sq ftArea against thisWidth differenceDepth difference
48 x 4048 x 4013.3-16.7%0 in-8 in
48 x 4548 x 4515.0-6.3%0 in-3 in
45 x 4545 x 4514.1-12.1%-3 in-3 in
43 x 4343 x 4312.8-19.7%-5 in-5 in
42 x 4242 x 4212.3-23.4%-6 in-6 in
40 x 4040 x 4011.1-30.6%-8 in-8 in
36 x 3636 x 369.0-43.8%-12 in-12 in
Euro 48 x 3247.2 x 31.510.3-35.5%-0.8 in-16.5 in
56 x 44 beverage56 x 4417.16.9%+8 in-4 in
1200 x 1000 mm47.2 x 39.412.9-19.3%-0.8 in-8.6 in
1100 x 1100 mm43.3 x 43.313.0-18.6%-4.7 in-4.7 in
Differences are the other footprint minus this one.

48 x 48 in in other units

MeasureInchesMillimetresCentimetresFeet
Width481219121.94.00
Depth481219121.94.00
Diagonal67.91724172.45.66

Floor space for a single layer

PalletsSquare feetSquare metres
116.01.5
10160.014.9
25400.037.2
50800.074.3
1001600.0148.6
2504000.0371.6
5008000.0743.2
One layer, edge to edge, no aisle. A pile is stacked higher and needs room around it.

Nearest sizes by deck area

FootprintDeck areaPage
48 x 4515.0 sq ftOpen
56 x 44 beverage17.1 sq ftOpen

Terms on this page

Reuse cycle
One trip out with a load and back again. Some pallets are rated for a number of them.
Regrind
Plastic ground from used or scrap parts into flakes for moulding again.
Footprint
The length and width of a pallet’s deck, for example 48 x 40 inches.
Stackable
Loaded pallets can sit on top of each other, up to the static rating.
Dynamic load
Weight a pallet carries while moving on a forklift, pallet jack or conveyor.
Static load
Weight a pallet carries at rest, or the bottom pallet carries when stacked. The highest of the three ratings.
Deck
The flat surface that carries the load. A pallet may have a top deck, a bottom deck or both.
Ownership check
Our first step with any pallet that carries a name, logo, tag or colour that suggests another owner.
Trailer fill
How much of a trailer a load takes: a quarter, half or full. It sizes the freight job.
Runners
Bottom rails that touch the floor or rack and carry the load.
Euro pallet
800 x 1200 mm footprint.

Questions people ask

What is a 48 x 48 in pallet used for?

Typical use: Chemical and drums: holds four 55-gallon drums without overhang.

Can I recycle 48 x 48 in plastic pallets in bulk?

Yes. Describe the count, the resin and the condition, and say how the pallets are stacked. We say what we think happens next.

How do I tell 48 x 48 in from a nearby size?

Measure the deck. This one is 48 x 48 in, 1219 x 1219 mm. 48 x 45 is 15.0 sq ft, against 16.0 here.

Do drum pallets go through the same sort?

Yes, with a stricter first question about residue and a closer look at the colour.

Why four drums?

Four 55-gallon drums fit a 48 x 48 deck without overhanging the edge, which is why the size is common for drums.

Sources, reviewed Nov 12, 2026: nelsoncompany.com.

Cracked, retired or mixed?

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