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Plastic pallet recycling in Chicago: ZIPs, industries and the loads they leave behind

Last reviewed Nov 12, 20267 stages
The short answer

A Chicago company with cracked, retired or mixed plastic pallets can send the load to be sorted, ground into regrind and moulded again. The metro had 59,586 private warehousing and storage jobs in 2025.

Got a load like this?

Five questions and a photo. We say what we think happens next once the pallets have been seen.

RetiredGroundSortedRemoulded
A load from Chicago follows the same path as any other: ground, sorted and moulded again.
59,586warehousing and storage jobs, 2025
3rdof 60 metros by those jobs
5busiest ZIPs listed

Chicago in the numbers

With 59,586 private warehousing and storage jobs in 2025, Chicago stands 3rd of 60 metros in our data, 3.13% of the country. Only counties with disclosed figures are counted, so the true number is a little higher.

It spans 13 counties: Cook, DuPage, Grundy, McHenry, Will and DeKalb and others. Warehousing is 1.5% of private jobs there, and the metro holds 74.4% of Illinois's 80,071 warehousing jobs. 5 ZIP codes stand out for sites, led by 60446 (Romeoville, 36).

County by county

The largest warehousing counties in the metro: Will (25,357), Cook (16,057) and DuPage (8,368).

  • Will County25,357 jobs, 42.6% of the metro's disclosed total.
  • Cook County16,057 jobs, 26.9% of the metro's disclosed total.
  • DuPage County8,368 jobs, 14.0% of the metro's disclosed total.

The industries behind the loads

3 industries are named for the Chicago metro. The most concentrated is pharmaceutical and medicine manufacturing, at 2.1 times the national share of employment.

  • Chemical manufacturing40,767 jobs in 2025, 4.57% of the US total. Say what the pallets carried. A residue of an unknown chemical is a stop. A drum pallet that held a benign material is a normal stream. In a pile from here, photograph any staining and the drum seats.
  • Grocery and related product wholesale35,891 jobs in 2025, 4.33% of the US total. High volume and many inbound shippers. Strays collect at the back of the yard. Sets retire when a retailer changes its pallet standard. In a pile from here, photograph every mark, logo and RFID bump.
  • Pharmaceutical and medicine manufacturing21,442 jobs in 2025, 6.11% of the US total. Validation changes, cleanroom upgrades and audits retire pallets in lots. Pallets are often kept sound and retired for compliance, not damage. A sound, clean, documented pallet is worth more as a pallet. Say if paperwork exists. Say if any pallet touched product or chemicals. In a pile from here, photograph the deck surface and any batch plates.

On the freight lanes: I-65, I-80 and I-94

Chicago sits on I-65, which runs from I-10 at Mobile, Alabama, to Gary, Indiana, joining the Gulf Coast to Chicago and passing Birmingham, Nashville, Louisville and Indianapolis. The metros we track on it hold 134,734 private warehousing jobs, 7.1% of the US total (disclosed counties only). Also on it: Nashville (19,548), Louisville/Jefferson County (14,533) and Indianapolis (41,067).

Chicago sits on I-80, which runs from I-80 is 2,900 miles long, from San Francisco, California, to I-95 at Teaneck, New Jersey, through California, Nevada, Utah, Wyoming, Nebraska, Iowa, Illinois, Indiana, Ohio and Pennsylvania. The metros we track on it hold 155,780 private warehousing jobs, 8.2% of the US total (disclosed counties only). Also on it: San Francisco (9,473), Northern New Jersey (39,367), Scranton (18,912), Salt Lake City (6,623), Reno (12,269), Omaha (5,157) and Des Moines (4,393).

Chicago sits on I-94, which runs from east of Billings, Montana, to Port Huron, Michigan, at the Blue Water Bridge to Canada, and is the only east-west Interstate with a direct Canadian connection. The metros we track on it hold 104,530 private warehousing jobs, 5.5% of the US total (disclosed counties only). Also on it: Detroit (30,083), Minneapolis (6,599) and Milwaukee (8,262).

Metros of a similar size

By warehousing jobs the nearest metros are Atlanta (49,050), Phoenix (42,340) and Indianapolis (41,067).

What the size of the market means

A market this size is made of many separate sites, so a pile in Chicago is rarely the only one nearby. Large distribution clusters bring pooled pallets and mixed footprints into the same trailer, which is why the marks and the sizes get listed before anything else.

What a Chicago load looks like

Expect chemical manufacturing first: 40,767 jobs in 2025. Photograph any staining and the drum seats and, for grocery and related product wholesale, every mark, logo and RFID bump. Say the ZIP, the count and the footprint. Any Chicago pallet with a name, tag or odd colour waits for an owner check.

Chicago at a glance

MeasureChicagoRank or note
Warehousing and storage jobs59,5863rd of 60 metros
Share of US jobs3.13%in this industry
Share of local private jobs1.5%in the metro
Counties13Cook, DuPage, Grundy
Share of Illinois74.4%of 80,071 state jobs

ZIPs with the most warehousing sites

ZIPPlaceSitesShare of the listed sites
60446Romeoville3627.1%
60638Chicago3123.3%
60436Joliet2418.0%
60440Bolingbrook2216.5%
60007Elk Grove Village2015.0%

Industries in the Chicago metro

Nearest metros by size

MetroStateWarehousing jobsAgainst ChicagoRank
AtlantaGeorgia49,0500.82 times4th
PhoenixArizona42,3400.71 times5th
IndianapolisIndiana41,0670.69 times6th
Northern New JerseyNew Jersey39,3670.66 times7th
PhiladelphiaPennsylvania38,2500.64 times8th

Census division: the East North Central states

MetroStateWarehousing jobsAgainst ChicagoBusiest ZIP
IndianapolisIndiana41,0670.69 times46168
ColumbusOhio34,2000.57 times43137
DetroitMichigan30,0830.50 times48150
CincinnatiOhio19,9400.33 times41048
ClevelandOhio13,6520.23 times44139
MilwaukeeWisconsin8,2620.14 times53209
Grand RapidsMichigan3,1250.05 times49512
Green BayWisconsin5840.01 times54304

The ranking around Chicago

RankMetroWarehousing jobsAgainst Chicago
1stInland Empire118,3681.99 times
2ndDallas82,5931.39 times
3rdChicago59,586this page
4thAtlanta49,0500.82 times
5thPhoenix42,3400.71 times
6thIndianapolis41,0670.69 times
7thNorthern New Jersey39,3670.66 times
8thPhiladelphia38,2500.64 times
9thColumbus34,2000.57 times
10thHouston33,7850.57 times
11thDetroit30,0830.50 times
12thStockton28,5180.48 times
13thLas Vegas28,2500.47 times
14thMemphis27,7420.47 times
15thLos Angeles27,2250.46 times
16thSeattle23,0620.39 times
17thMiami22,1040.37 times
18thKansas City20,6760.35 times
19thCincinnati19,9400.33 times
20thNashville19,5480.33 times
21stLehigh Valley19,1220.32 times
22ndScranton18,9120.32 times
23rdCharlotte18,4370.31 times

Questions people ask

Which ZIPs near Chicago have the most warehouses?

60446 Romeoville (36), 60638 Chicago (31) and 60436 Joliet (24). That is where yards and scrap piles tend to cluster.

How large is warehousing in Chicago?

59,586 private jobs in 2025, 74.4% of Illinois's 80,071, 3rd of 60 metros.

Do you collect in Chicago?

We place loads from Chicago by ZIP. Tell us the ZIP, the count and what the pallets are.

Sources, reviewed Nov 12, 2026: BLS Quarterly Census of Employment and Wages; Census Bureau, metro delineation and ZIP Code Business Patterns.

Cracked, retired or mixed?

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